, April 21, 2023
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In recent years, software technology has played a critical role in streamlining the discrete manufacturing process, but it has also brought new challenges.  

One of the biggest challenges faced by discrete manufacturers is the integration of software systems with existing equipment and data management. Many discrete manufacturing companies have a mix of legacy systems, new software solutions, and a variety of data sources. This can make it difficult to get a single view of the entire production process, leading to data inconsistencies, errors, and delays.

In addition, the data generated during the production process is critical to the success of the manufacturing operation. However, many discrete manufacturers struggle to manage the data effectively, leading to the inability to track progress and make informed decisions. As a result, the data may be spread across multiple systems, causing duplication and making it difficult to analyze.

Cyber-attacks and the effects on production

With the increasing reliance on software technology in discrete manufacturing, cybersecurity has become a major concern. Hackers are constantly looking for vulnerabilities in software systems, which could lead to the theft of sensitive information and disruption of operations. This is particularly critical in discrete manufacturing as the systems that control the production process can be directly impacted by a cyber-attack, leading to delays and lost revenue.

Discrete manufacturers must therefore ensure that they have robust cybersecurity measures in place to protect their systems and data. This includes implementing firewalls, encryption, and regular security audits to ensure that their systems are secure and protected from cyber threats.

Multitude of software systems

Another challenge faced by discrete manufacturers is the complexity of software systems. With new technologies being developed at a rapid pace, it can be difficult for discrete manufacturers to keep up with the latest developments. In addition, software solutions for discrete manufacturing can be complex and difficult to use, making it difficult for manufacturers to take advantage of their full capabilities.

To address this, discrete manufacturers need to invest in training and development programs to help employees understand and use software systems effectively. They should also look for software solutions that are user-friendly, easy to use, and have clear documentation and support to help employees get up to speed quickly.

The benefits and challenges of integration

The integration of software technology in discrete manufacturing has brought significant benefits, but it has also created new challenges. Discrete manufacturers must address these challenges if they are to take full advantage of the opportunities that software technology offers. This includes addressing the challenges of integration and data management, cybersecurity concerns, and the complexity of software systems. By investing in the right solutions and training, discrete manufacturers can ensure that they are well-positioned to take advantage of the benefits of software technology in the years ahead.

At Alithya our specialized consultants in the discrete industry are professionals who focus on helping companies implement and optimize software solutions. Our consultants have expertise in the unique needs and challenges and can help companies choose and customize a system that is tailored to their specific needs and specific industry. They also provide training and support to help companies get the most out of their system including conducting needs assessments, identifying key performance indicators, configuring and testing systems, and providing ongoing support and maintenance. 

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